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Dongguan Zehui machinery equipment co., ltd
Dongguan Zehui machinery equipment co., ltd specialized in manufacture foam machine and cutting machine
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Automatic Polyurethane Sponge Foam Making Machine With Siemens Transducer for Mattress

Dongguan Zehui machinery equipment co., ltd
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Dongguan Zehui machinery equipment co., ltd
City: Dongguan
Province/State: Guangdong
Country/Region: China
Tel: 86-769-88875397
Contact Person:
Mr wang

Automatic Polyurethane Sponge Foam Making Machine With Siemens Transducer for Mattress

Brand Name : ZeHui Machinery
Model Number : ZHP-2017
Certification : CE
Place of Origin : DongGuang China (Mainland)
MOQ : one set
Price : $125000-138000
Payment Terms : L/C, T/T, Western Union, MoneyGram
Supply Ability : One set per month
Delivery Time : 45 days
Packaging Details : Paper and Film, Wooden case The whole set of one standard 13 groups need 1×20GP and2× 40GP.
Product Type : Automatic Polyurethane Sponge Making Machine
Automatic : yes
Voltage : 380v
Power(W) : 130Kw
Weight : 20 T
Dimension : L3400×W4550×H4200(mm)
sales Service : Engineers available to service machinery overseas
Flow : Glass flow meter check flow
mode : Horizontal foaming
Control : automatic PLC with touch screen
Density : 6KG/M3~100KG/M3
System : R.S pulling system with plastic
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Automatic Polyurethane Sponge Making Machine With Siemens Transducer for Mattress


Product Description


[Specifications]

DimensionL33M×W4M×H3M
Foaming width980mm~2250mm
Foaming heightUnder 1200mm
Foaming density8kg/m3~100kg/m3
Foaming speed2000rpm~7000rpm

(1)The whole machine parts specifications:


1. Foaming control Platform(standard) L3m×W2.52m×H0.7m

2. Oven declining board (standard) L9m×W0.98m~2.30m

3. Oven side links(standard) L18m×W2.3m×H1.2m

4. Oven machine frame(standard) L18m ×W4m×H3m

5. Oven inner conveyer line (standard) L18m×W2.3m×H0.83m

6. Foam block cutter machine (standard) W2.3m×H1.30m(saw/knife with cross type )


(2)Main technique specification


1. Total length 33m× width 4m×height 3m

2. Foaming material Group: 13 groups, man-machine interface, automatically computer control

3. Foaming width 980mm~2250mm

4. Foaming height Max 1300mm

5. Foaming density 8Kg/m³~100Kg/m³

6. Foaming speed 2000r/min~7000r/min

7. Max total output 300KG/min


MotorGuangdong brand
PumpViking pump & Chinese pump
InvertorSiemens brand
PLCSiemens
TemperatureControl system

Max Output Capacity200~350kg/min(Continuous Type)Side Wall SizeL18m*H1220m
Mixer Total Power37kwFallplateL7m*W1.3~2.3m(Adjustable)
Max Mixing Speed200~7000r/minFoaming PlatformL2000mm*W3000mm*H700mm
Foaming TypeTrough & SprayerConveyor LineL18.1m
Save Formular Q.T.Y.13 groupsSide/Bottom Paper Feed & Rewind System2sets
Foaming SizeW2300mm*H1300mm(Width Adjustable)WalkwayW500mm*L12m
Control SystemPLC Digital Touch Screen and Electric Control SystemAir valvesEuro Standard
PPG Tank5ton*1setChiller(both cooling&Heating system)1set*15kw(20HP)
POP Tank5ton*1setSide film lifting system1set
PPG+CACO3 Tank5ton*1setFoaming Density Range6-100kg/Cubicmeter
Fire-Retardard Tank2ton*1setMatch with block cutter1set
TDI Tank5ton*1setTotal Motor powerApprox 120kw
MC Tank2ton*1setAir compressorMatch with 7.5kw(10HP)*1set
Silicone+Water Tanks180L*2setsMachine N.W.Approx *25ton
T-9+Amine+Color(A.B.C)180L*5setsFloor Space RequiredL45m*W5m*H4.5m

Remark:The above only for reference. All the data is subjected to sold products.


The frame of production line


The foam oven
Foaming control platform
Mixing head and material tanks
Packing & shiping

How is the packing of the machine?


The entire machine will be nude packing. Some of the parts will be pack in wooden case. Others will be simple pack with paper or foam sheet with plastic film.


How many container will be needed for the whole set of machine?


Total three containers is enough 2*40HQ+1*20GP. In order to save the place and the cost of delivery we will also put some parts that inside the raw material tank.


We will try the best way to pack all the machine well and also save the freight cost.



Our Services


We will help to design the layout of the machine that put in your factory.

We will send 2-4 experience engineers to install and testing the machines.

We will teach your engineer how to operate the machine and how to maintain the machines.

We will give you the machine operation manual and the best formulation for target products that you are going to make.



FAQ


Q: How many days for the install and testing of the machine?

A: After all the machine in your factory we will send 1-2 engineer help to install the machine you must send someone to help about 30 days installation will finished. After that one electrician and one foaming engineer will come to connecting the cable and run the machine in 15days. Total 45days the machine can be running.


Q: For the cost of the engineer how much I need to pay?

A: You need to pay USD50 one day for one engineer and also need to pay for the visa fee turn-round ticket fee and food hotel.


Q:What kind of raw material tools we need to prepare for the testing?

A: We will send you a list for the tools that you need to prepare for testing and also can help to buy if you required.


Q: After the machine testing if we need some engineer to stay in our factory can you help to find?

A: Sure we can help to hire one experience engineer to work in your factory but you need to discuss the salary and all details with him.


Q:During the foaming if we have some problems abt the foam and the machine how can we do?

A: You can just call our after sale manager explain for the situation or send some picture we will help to handle within 24hours.


You are warmly welcome come and visit our factory.


INSTRUCTION OF CONTINUOUS FAOMING MACHINE LINE.pdf


Product Tags:

foam production machine

      

foam making equipment

      
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